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We design and manufacture wide range of advanced fully hot runner injection moulds for PET Industry including preforms Moulds, 4 station Single Stage moulds, Cap & closure moulds for all varieties.

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Injection Mould vs Blow Mould: Key Differences Explained

Injection Mould vs Blow Mould: Key Differences Explained | LEO Precision Blog

In plastic manufacturing, selecting the right moulding process is critical to product quality, production efficiency, and cost optimisation. Two of the most commonly used processes are Injection Moulding and Blow Moulding. While both are fundamental to the plastics industry, they serve very different purposes.

This article breaks down the key differences between injection moulds and blow moulds, helping manufacturers choose the right solution for their application.

What Is Injection Moulding?

Injection moulding is a manufacturing process where molten plastic is injected into a closed mould cavity, cooled, and ejected as a solid part.

Common Applications

  • PET preforms
  • Caps & closures
  • Medical disposables (syringes, blood collection tubes)
  • Automotive and industrial components

Key Characteristics

  • High dimensional accuracy
  • High dimensional accuracy
  • Tight tolerances
  • High repeatability for mass production

What Is Blow Moulding?

Blow moulding is a process used to create hollow plastic products by inflating heated plastic inside a mould cavity.

Common Applications

  • Bottles and containers
  • Jerry cans
  • Pharmaceutical packaging
  • Cosmetic and FMCG bottles

Key Characteristics

  • Ideal for hollow parts
  • Uniform wall thickness
  • High output for containers
  • Lower tooling complexity compared to injection moulds

Injection Mould vs Blow Mould: Comparison Table

Parameter Injection Mould Blow Mould
Product Type Solid or semi-solid parts Hollow containers
Material Flow Plastic injected under high pressure Plastic expanded using air
Tooling Complexity High Medium
Dimensional Accuracy Very high Moderate
Typical Products Preforms, caps, medical parts Bottles, containers
Surface Finish Excellent Good
Cycle Time Moderate Faster for large volumes

Which Process Should You Choose?

  • Choose Injection Moulding if your product demands precision, strength, and tight tolerances.
  • Choose Blow Moulding if your product is hollow and volume-driven.

Many industries use both processes together—for example, PET bottles use injection-moulded preforms followed by blow moulding.

Conclusion

Understanding the distinction between injection moulds and blow moulds enables manufacturers to make informed production decisions. Precision, application, and output requirements should guide the choice not just cost.

We design and manufacture wide range of advanced fully hot runner injection moulds for PET Industry including preforms Moulds, 4 station Single Stage moulds, Cap & closure moulds for all varieties.

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